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Member Modding Tips and Guides Here is where you can share your modding techniques and tips. New threads will be placed in an approval queue before posting to make sure that only legit guides are posted.

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Old 27-February-07, 06:59 AM   #1 (permalink)
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Default Acrylic: Flame Polishing & Bending

Hey gang,

This video segment is from our Ghost Rider Project. It focuses on cutting, flame polishing & bending the Red Acrylic Flames for the PC chassis. Helpful if you ever wondered how to do these steps

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Old 27-February-07, 05:01 PM   #2 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

WOOOO! Ep. 3. Thanks Bill
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Old 01-March-07, 04:28 PM   #3 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

Thank you! We're recording Part 4 next week. Can't wait!
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Old 01-March-07, 06:56 PM   #4 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

You know what would look nice and add some detail would be to use some spikes similar to the ones that were on the lapels of Ghost Riders leather jacket (the long tree spikes) and put them in place of the spoke holes that are still open....
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Old 03-March-07, 05:56 PM   #5 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

Nice one Vern. We're planning to mount some cool Orange/Red leds outside the rim on top. I'll show you them to you guys next weekend!
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Old 11-March-07, 04:43 AM   #6 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

I liked the acrylic bending part. For the flame polishing, you can buy a really small, cheap hand-held butane torch, they're used to make various desserts (i.e. caramelizing a layer of sugar or making that crusty layer on custard desserts). That's what I used to polish the red UV-reactive acrylic floor I made for the Modding On The Cheap project. I did the cutting, used a grinding tool to get rid of the worst of the burrs, sanded the edges with 400-grit, and then the flame polishing. I might have to try your drum sanding attachment next time, that seemed to work well!

I never had much luck trying to bend the acrylic though, I might have to try again.
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Old 11-March-07, 04:46 AM   #7 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

Quote:
Originally Posted by Coelacanth
I never had much luck trying to bend the acrylic though, I might have to try again.


I really find it's easier to use a heatgun - especially with thicker acrylic where you really have to hit it hard. If I'm bending 1/4" and thicker I find I have to use a heatgun actually to avoided bubbling.
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Old 11-March-07, 04:49 AM   #8 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

That's what I used to try and bend acrylic (heat gun) and the results were a disaster. I'm not sure what I did wrong, either I rushed it or I was too slow, I dunno...I need more practice I guess!
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Old 11-March-07, 04:59 AM   #9 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

Quote:
Originally Posted by Coelacanth
That's what I used to try and bend acrylic (heat gun) and the results were a disaster. I'm not sure what I did wrong, either I rushed it or I was too slow, I dunno...I need more practice I guess!

Depends on the width of the piece too. Wider it is, harder to keep the entire seam of the bend heated to the right point. I'll usually take a heatgun up to max and start moving acrost lets say 12" piece every 3 seconds and just keep doing it til it starts to bend from it's own weight. Then I'll slow it down just a little bit til it drops fully under it's own weight. Also always make sure you work from the top. If it's a smaller piece I'll still pretend it's a wider piece just to make sure I don't heat it to far and bubble it.
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Old 11-March-07, 11:06 AM   #10 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

Quote:
Originally Posted by Iateronmly
Depends on the width of the piece too. Wider it is, harder to keep the entire seam of the bend heated to the right point. I'll usually take a heatgun up to max and start moving acrost lets say 12" piece every 3 seconds and just keep doing it til it starts to bend from it's own weight. Then I'll slow it down just a little bit til it drops fully under it's own weight. Also always make sure you work from the top. If it's a smaller piece I'll still pretend it's a wider piece just to make sure I don't heat it to far and bubble it.

One technique I found works well is laying the sheet over a block of wood at the point you want your crease, then covering the top with a couple more blocks, just leaving the strip you want heated exposed. It keeps the acrylic from getting overheated, and you can use the block to push the acrylic down until it's at the angle you desire.
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Old 11-March-07, 12:01 PM   #11 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

Great tips!
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Old 13-July-08, 10:06 AM   #12 (permalink)
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Default Re: Acrylic: Flame Polishing & Bending

Great guide mate.
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